Forklift Attachments Rialto - Forklift attachments make a variety of jobs possible. The wide range of forklift attachments make most jobs not only possible but also safer and quicker. Besides regular forklift training, operators also need to undergo proper training for every attachment they will be using.
Forklift attachments come in a wide variety of hydraulic and non-hydraulic attachments. The benefits of utilizing a forklift attachment include decreasing:
1. Employee accidents;
2. Damage to stock;
3. Manpower;
4. Time; and
5. Fuel consumption.
Equipment Considerations
Forklift attachments can replace existing attachments or may be added to a machine that doesn’t already have one. Various considerations need to be taken prior to adding or replacing any forklift attachment. These considerations include the kind of forklift, the machine’s capacity, the number of hydraulic functions required to power the attachment’s and the type of carriage.
Not considering these issues will drastically increase the safety risks associated with operating the machine and its attachments. This can increase risks relating to operator safety, forklift damage, stock damage and more. Further safety factors must also be taken into consideration, which will be discussed in greater detail below.
Forklift Rating and Re-Rating
These machines are provided with lift capacity ratings from the manufacturer that need adjusting when changing or adding any forklift attachments. Manufacturers of forklift attachments usually offer calculators available online to estimate the safe lifting capacity when using a particular attachment. However, only the forklift manufacturer can provide accurate lifting capacities.
Before installing any kind of attachment, it is essential to contact the local authorized forklift dealer of the particular forklift brand to request that they rate the machine accordingly with the attachment being used. After the manufacturer of the forklift has re-rated the forklift, it should have a new factory authorized specification plate. This new specification plate will replace the original plate and should be installed showing the new rating for the forklift.
Equipment Upgrades
Forklift attachments rely on the machine’s hydraulic function and are made up of a forklift valve that has a lever situated close to the operator. This creates two passages of pressurized hydraulic oil for powering the attachment features. Hydraulic forklift attachments typically offer numerous features compared to the number of valves on the forklift. Not ever forklift attachment is hydraulic. In this circumstance, it is common to add one or more valves as needed. There are several methods of adding a valve. Forklift manufacturers make accessories for valve and hose routing. Due to the cost of labor and parts required, this process may not be practical. Alternative methods include adding a solenoid valve in conjunction with a hose or cable reel that diverts oil flow from an existing function. However, the operators’ view may be compromised due to the cable reels and hose installation. These parts also may be easily damaged by their location. Kits are available that rely on a solenoid valve and certain hoses to transform the reinforced braid to additionally function as an electrical conduit. These hoses are designed to replace existing ones and stay free from being damaged. The operator can enjoy a clear view with this option.
Safety Considerations
Before using any type of forklift attachment, adequate training must be fulfilled. The operator needs to be able to remove, fit and operate the attachment.
Before using any forklift attachment, two safety issues need consideration.
Firstly, it is important to note that any kind of forklift attachment will reduce the machine’s nominal load rating. The nominal load rating is computed with a stock fork carriage and forks. However, the actual load rating may be substantially lower.
Second, the center of gravity will be affected by the use of any forklift attachment. Obviously, the stability of the forklift is reduced. Since the attachment’s weight is prominent in front of the fulcrum point on the forklift, the operator needs to drive the machine as though it is partially loaded even before it is carrying a load. Thus, when using any attachment, an operator should travel at a slow speed and make turns slowly and gently. Check the forklift’s capacity to ensure that every attachment is listed on the data plate.
To maintain safety, special checks need to be completed before using any forklift attachment. The forklift attachment needs to be the right one for the type of forklift being used, appropriate for the load at hand, correctly attached, locked in place and permitted on the data plate of the forklift.
List of Common Forklift Attachments
A list of the most common attachments and their general uses are set out below. There are many more attachments available than are listed here but this will cover the most widely-used. As you will see, the large variety of attachments available have the capacity to greatly increase the efficiency of many jobs.
SIDESHIFTER:
The operator can manipulate the forks laterally with a sideshifter. This allows for easier load placement without having to move the entire forklift.
FORK POSITIONERS:
Moves the forks together or apart in relation to one another to adjust for various load types.
DIMENSIONING DEVICES:
Provide dimensions for the cargo allowing for more efficient use of warehouse and truck trailer space and often used in conjunction with billing systems based on volume.
ROTATOR:
A rotator helps to straighten tilted skids and handle custom load requirements and fast unloading. Numerous attachments have a rotator feature.
ROLL AND BARREL CLAMP:
The roll and barrel clamp allows the forklift to grasp rounded loads including barrels. It is outfitted with different pressure settings to facilitate fragile options and often has a rotate function to simplify horizontal and vertical positioning.
CARTON AND MULTIPURPOSE CLAMP:
The carton and multipurpose clamp has pressure settings and is used for handling more squared shaped loads. It easily masters boxes, bales and cartons.
POLE ATTACHMENTS:
Long, metal pole used in place of forks to lift rolled items such as carpet or linoleum.
SLIP SHEETER OR PUSH-PULL:
The slip sheeter or push-pull allows the operator to move sheets by clamping onto slip sheets. This is an option instead of relying on pallets. The slip sheet can be moved onto thin and wide metal forks to simplify loading or unloading by pushing the slip sheet. The “Save” variation allows the slip sheet to be taken off for reuse later. The “Standard,” attachment variation is another option.
DRUM HANDLER:
Allows for grasping drums, either with a spring-loaded jaw to grip the top lip of a drum, or with arms that encircle the drum, for transport.
DRUM AND STORAGE BIN TIPPER:
The drum and storage bin tipper is designed for easier transport of liquid items or loose materials into bigger containers.
MAN BASKET:
The lift platform known as a man basket is designed to transport workers vertically. It is outfitted with brackets and railings to anchor safety harnesses.
TELESCOPIC FORKS:
The telescopic forks are used in locations with a two pallet stacking design were one shelf is placed right behind another with no aisle between them.
SCALES:
Enables operators to simultaneously weigh and transport pallets, eliminating the need to interrupt transport to travel to scales, and can be obtained in legal-for-trade weights for operations that bill by weight.
SINGLE-DOUBLE FORKS:
Allow movement of a single pallet or platform or two pallets side by side. With the correct attachment/s a single forklift can be used for multiple specialist materials handling tasks alongside normal lifting tasks, thus reducing the need for owning a specialist unit alongside a normal unit and the larger running and maintenance costs associated with multiple units.
SNOW PLOW:
Designed for snow removal and distribution but can also be used to move other types of loose material.
SKIPS:
Skips facilitate fast and safe removal of waste to the proper waste or skip compactor. Skips are either a bottom-emptying model or a roll-forward type.
BOOMS AND JIBS:
Booms and jibs allow forklifts extended reach. They are available to transport deep or highly stacked loads, suspended loads and more. These attachments can be low profile, precision lifting or reach over models to facilitate extended lengths.
Forklift Attachment PDF
